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Material

Recycled plastic with the look of terrazzo or stone. Water-resistant, lighter than stone, machined like wood — and every sheet is unique. Made in Russia from recycled polystyrene.

RePanel — panels made from recycled plastic

We turn plastic waste into dense sheets — terrazzo, an artistic pattern or an even solid colour — a material for furniture, interiors and urban spaces that stands up to water and time.

How we make it

Verified recycled feedstock

Verified recycled feedstock

We don’t work with landfill waste. The raw material for our panels is ready-made recycled polystyrene, bought from vetted recycling companies certified for secondary material. It comes from refrigerator and household appliance housings, electronics, disposable tableware and industrial process waste — plastic that has already been sorted, cleaned and quality-checked. On arrival we check every batch again for consistency, cleanliness and shade. We don’t accept contaminated plastic or composites with other materials.

Pressing

Pressing

The prepared raw material is pressed under heat and pressure into a dense, monolithic sheet — with no voids, binding resins or formaldehyde. The pattern is born at this stage, and it doesn’t have to be terrazzo: we lay out artistic patterns, build monochrome mixes from several shades of one colour, make contrasting flecks or fully solid-colour sheets. We’ll match a mix to your reference or moodboard, and if the shade you need isn’t available, we’ll dye it to RAL or Pantone. Every sheet is unique: the pattern is the structure of the material itself, not a print on the surface.

Cutting and finishing

Cutting and finishing

Finished sheets are calibrated to thickness — from 12 to 40 mm — then sanded to an even factory matte finish. We then cut them to your project’s dimensions with a saw, on a CNC machine or with a router, and give the edge a straight cut, a chamfer or a radius. Next comes post-processing for the task: holes for fixings and sinks, grooves, thermoforming of smooth bends. If you’ve ordered a finished product rather than a panel, we assemble it in full: a worktop, a counter, a furniture front. We don’t throw offcuts away: we take them back through our buy-back programme and put them back into production.

Colours

Core combinations

12 options · included in the sheet price

Core combination No. 01

No. 01

Core combination No. 02

No. 02

Core combination No. 03

No. 03

Core combination No. 04

No. 04

Core combination No. 05

No. 05

Core combination No. 06

No. 06

Core combination No. 07

No. 07

Core combination No. 08

No. 08

Core combination No. 09

No. 09

Core combination No. 10

No. 10

Core combination No. 11

No. 11

Core combination No. 12

No. 12

Custom mix from in-stock granules

+18,000 ₽ for matching with samples

Free: if you like one of the 12 core combinations but want to swap one colour for another in the same proportion, we start the order without samples. The risk: colours behave differently, so the result may differ from what you expect.

+18,000 ₽ — matching with samples: the price includes three 50 × 50 cm samples. We make them one at a time: review → adjust the proportion → next. Once the proportion is right, we lock it in and press the sheet. Typical proportions: 50/50 · 70/30 · 90/10 · 95/5 · 97/3.

Granules in stock now

PS 3

PS 3

8 kg

PS 4 — Blue

PS 4 · Blue

RAL 5015 · 76 kg

PS 5 — Black

PS 5 · Black

RAL 5004 · 19 kg

PS 9 — Milky white

PS 9 · Milky white

44 kg

PS 10 — White

PS 10 · White

RAL 9003 · 1,062 kg

PS 11 — Yellow

PS 11 · Yellow

RAL 1018 · 240 kg

PS 15 — Clear

PS 15 · Clear

645 kg

PS 16 — Clear injection-grade

PS 16 · Clear injection-grade

10 kg

PS 19 — Chocolate brown

PS 19 · Chocolate brown

RAL 8019 · 82 kg

PS 23 — Red

PS 23 · Red

RAL 3031 , 3028 · 83 kg

PS 28 — Red

PS 28 · Red

RAL 3016 · 426 kg

PS 34 — Green

PS 34 · Green

RAL 6032 · 406 kg

PS 38 — Light blue

PS 38 · Light blue

RAL 5012 · 296 kg

PS 41 — Light grey

PS 41 · Light grey

RAL 7004 · 39 kg

PS 42 — Light blue

PS 42 · Light blue

RAL 5024 · 169 kg

PS 66 — Bright white

PS 66 · Bright white

RAL 9003 · 138 kg

PS 75 — Dyed pink

PS 75 · Dyed pink

RAL 4003 · 26 kg

PS 80 — Black

PS 80 · Black

RAL 8022 · 410 kg

PS 81 — Dyed green

PS 81 · Dyed green

RAL 6010 · 77 kg

PS 88 — White

PS 88 · White

RAL 9003 · 967 kg

PS 90 — Pink colourant concentrate

PS 90 · Pink colourant concentrate

23 kg

PS 102 k — Lilac

PS 102 k · Lilac

RAL 4005 · 42 kg

PS 91k — Red

PS 91k · Red

RAL 3002 · 49 kg

PS 92k — Blue colourant

PS 92k · Blue colourant

RAL 5005 · 54 kg

PS 93k — Orange colourant

PS 93k · Orange colourant

RAL 2002 · 42 kg

PS 94k — Yellow colourant

PS 94k · Yellow colourant

RAL 1028 · 49 kg

PS 95 k1 — Black colourant

PS 95 k1 · Black colourant

RAL 5004 · 24 kg

PS 96 k2 — White colourant

PS 96 k2 · White colourant

RAL 9003 · 50 kg

PS 97 k4 — Green colourant

PS 97 k4 · Green colourant

RAL 6010 · 45 kg

PS 98k5 — Crimson colourant

PS 98k5 · Crimson colourant

RAL 4003 · 25 kg

PS 99k6 — Mix

PS 99k6 · Mix

RAL 4002 ,4006 · 19 kg

PS 100k — Violet blue colourant

PS 100k · Violet blue colourant

RAL 5002 · 49 kg

PS 101k — Turquoise colourant

PS 101k · Turquoise colourant

RAL 6033 · 48 kg

PS 102 k — Light green

PS 102 k · Light green

RAL 6019 · 49 kg

PS 2 — Ivory

PS 2 · Ivory

RAL 1013 · 0 kg

PS 14 — Green

PS 14 · Green

RAL 6024 · 0 kg

PS 33 — Orange

PS 33 · Orange

RAL 2004 · 0 kg

PS 39 — Red

PS 39 · Red

RAL 3000 · 0 kg

Dyeing to RAL / Pantone

+144,000 ₽ · from 500 kg

If you need an exact brand shade, we dye the raw material to your chosen RAL or Pantone colour. The minimum order is 500 kg per colour: the price covers delivering the raw material to the dyer, buying the pigment, the work itself and the return delivery. We don’t do partial dyeing — the dyed material makes up the entire sheet. Three 50 × 50 cm samples are included, so we approve the colour before production starts.

We’ll help you choose the colour, thickness and format for your project.

Properties

Water-resistant

Doesn’t absorb moisture, swell or rot. Fungal resistance: 0% growth (ASTM G21-15) — for bathrooms, kitchens and wet areas.

Stain resistance

Wine, coffee, lemon, spices — no marks. In stain tests rPS resists staining better than acrylic solid surface.

Repairable

Scratches and scuffs sand out — the surface is restored by refinishing.

Works like wood

Can be sawn, milled and drilled with standard woodworking tools and on CNC.

A unique pattern

The pattern is the structure of the material itself, not a print. No two sheets are alike.

100% recycled

Recycled polystyrene with no formaldehyde. We take back offcuts and products through our buy-back programme.

Formats and machining

Sheet formats

2200 × 1100 mm (2.42 m²) — the main format; 1000 × 1000 mm — for accents, small products and samples. Cut to any size for your project.

Thicknesses

In stock: 12 · 16 · 18 · 20 · 30 · 40 mm. To order — any thickness from 12 to 40 mm. Thicker than any imported equivalent: solid worktops with no substrate.

Edge and finish

Straight cut, chamfer, radius; factory matte finish. Thermoforming for smooth bends.

Sawing

Circular or band saw. A clean cut with no chipping.

CNC and milling

Complex shapes, grooves, sink cut-outs. On thick sheets — several passes of 3–4 mm.

Drilling

Standard wood or metal drill bits. At 30–40 mm thickness — air cooling.

Sanding

Belt or orbital sander. Removes scratches and restores the matte finish.

Thermoforming

When heated, the sheet takes on smooth bends and radii — for curved fronts and rounded edges.

Bonding

MMA adhesives (such as Plexus) and MS polymers: edge to edge and fixing to a substrate.

Technical specifications

Composition

100% recycled polystyrene (rPS)

Sheet formats

2200 × 1100 mm · 1000 × 1000 mm

Thicknesses

12–40 mm (in stock: 12 / 16 / 18 / 20 / 30 / 40)

Density

1.0–1.1 g/cm³

Weight

13–42 kg/m² (depending on thickness)

Shore hardness

D 73–74

Modulus of elasticity

2100–2240 MPa

Tensile strength

22–26 MPa

Heat deflection temperature (HDT)

72–86 °C

Fire rating

EN 13501-1 — Class E (uncoated)

Fungal resistance

0% growth (ASTM G21-15)

Finish

Factory matte

Carbon footprint

Solid wood

3.2 kg CO₂e/m²

Lacquered MDF

3.7 kg CO₂e/m²

Lacquered chipboard

4.0 kg CO₂e/m²

rPS panels — like RePanel

4.6 kg CO₂e/m²

Engineered quartz

28.0 kg CO₂e/m²

Acrylic solid surface

61.4 kg CO₂e/m²

Figures are taken from published EPDs of European manufacturers of recycled polystyrene panels (Polygood, Smile Plastics) — the same type of material as RePanel. rPS panels sit in the same range as wood and MDF, and several times lower than quartz and acrylic solid surface. RePanel’s own Environmental Product Declaration (EPD) is in progress.

Questions about the material

Yes. The material doesn’t absorb water, swell or rot, and fungal growth is 0%. It’s suitable for bathrooms, kitchens and high-humidity areas.

Indoors, there are no restrictions. UV resistance is moderate: under constant direct sun, shades may change over time, so for outdoor use and south-facing shop windows we’ll help you choose a suitable colour and solution.

It depends on thickness: 12 mm — panels and fronts (worktops need a substrate), 20 mm — light worktops, 30 mm — bar and reception counters, 40 mm — heavy worktops and benches. We’ll help you calculate the structure.

Yes, by thermoforming: when heated, the sheet takes on smooth bends and radii. We make curved fronts, rounded edges and three-dimensional elements in our workshop.

A damp sponge and a mild, non-abrasive cleaner. The material resists wine, coffee and spice stains better than acrylic solid surface. Deep scratches sand out — the surface is restored by refinishing.

Yes: we’ll build a mix from in-stock colours to match your reference, or dye to RAL / Pantone. Before a batch goes into production, we approve a physical 500 × 500 mm sample.

We take them back through our buy-back programme: clean offcuts and end-of-life panels go back into production, and you get credit towards your next order.

Need samples?

We’ll send free samples of colours and textures and help you choose the thickness and format for your project.

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